Welcome to Henan Global Heavy Industry Technology Co. , Ltd.
Finished particle size: 80 μm R 12-15%
Capacity:30-500t/h
Materials:High-temperature sinter, limestone, sponge iron, clay, magnesia sand, sintered dolomite, etc.
The vertical kiln is a vertical cement kiln, the kiln cylinder is vertical and does not rotate, and there are two types: ordinary vertical kiln and vertical kiln.
A steel cylindrical vessel with a low-speed rotating inner lining of refractory material, used for the calcination of cement clinker. It is at a certain inclination on several pairs of supporting wheels, driven by a motor or hydraulic transmission, and the cylinder rotates within a certain speed range. Raw materials are fed from the end (kiln tail) and move towards the low end (kiln head). Fuel is blown in from the low end, producing flames that burn the raw materials into cl. The exhaust gases are discharged from the kiln tail. The rotary kiln is the most important thermal equipment in the cement industry.
During the development of the cement industry different production methods and different types of rotary kilns have emerged. According to the method of raw material preparation, they can be divided into dry production and wet production, and theary kilns corresponding to the production methods can be divided into dry rotary kilns and wet rotary kilns. Due to the different heat exchange devices at the kiln head and kiln tail, they can also be divided into different types of kilns.
The cement vertical shaft kiln has a high output and is suitable for large-scale active lime production lines. For example, a cement kiln with a daily of 2200 tons of lime has been put into production, and many cement kilns with a daily output of 150~300 tons have also built at home and abroad, operating well and suitable for the application of medium and small lime enterprises.
The cement vertical kiln belongs to open-air burning, with smooth airflow and timely discharge of sulfur-containing smoke, which is not easy to adhere to sulfur in the fuel, so the sulfur content of the product is low, meeting the requirements of steelmaking. At the same time, the material rolls evenly forward in the kiln heated evenly, with stable product quality and low burning rate.
The cement vertical shaft kiln can directly calcine 10~50mm fine particle grade limestone, which other kiln types cannot utilize. The of cement vertical shaft kiln production line can not only make full use of high-quality limestone mine resources, but also conform to the sustainable development policy of the lime industry
The new type of environmental protection vertical kiln, through the transformation of the batching system, paving system, ash removal system, control system, andue gas dust removal system, has the advantages of environmental protection, energy saving, high degree of mechanization and automation. For example, the use of intelligent batching system, uniformaving system and energy-saving spiral cone ash remover can effectively reduce dust pollution and emissions. In addition, it is equipped with a special dust removal desulfurization denitification system, which can achieve ultra-low emissions and protect the environment.
The vertical mill is driven by the motor to drive the reducer and then drive the grinding disc to rotate. The material is fed from the feeding port falls in the center of the grinding disc. At the same time, the hot air enters the mill from the air inlet. With the rotation of the grinding disc, the material moves the edge of the grinding disc under the action of centrifugal force. When it passes through the ring groove on the grinding disc, it is crushed by the pressure of the roller and crushed. The crushed material is picked up by the high-speed airflow of the air ring at the edge of the grinding disc. Large particles directly fall on the grinding for re-grinding. The material in the airflow passes through the upper separator. Under the action of the rotating rotor, the coarse powder falls from the cone hopper the grinding disc for re-grinding, and the qualified fine powder goes out of the mill with the airflow and is collected by the dust collector, which is the product. material containing moisture is dried in the process of contacting with the hot airflow. By adjusting the temperature of the hot air, the moisture requirement of the product can be met for different materials, so as to meet the required product moisture. By adjusting the separator, the required fineness of different products can be achieved.
Capacity(t/d) | 50 | 100 | 150 | 200 | 300 | 400 |
---|---|---|---|---|---|---|
Fabricator | BL-1 | BL-2 | BL-2 | BL-3 | BL-3 | BL-4V |
Chimney kiln | 60m³ | 150m³ | 200m³ | 250m³ | 400m³ | 500m³ |
Sectional form of the kiln chamber | Circle | |||||
Take out the ash machine | WF-1 | WF-2 | WF-2 | WF-3 | WF-4 | WF-5 |
Sintering temperature /℃ | 1100±50 | |||||
Energy consumption index /(kCal/kg Lime) | 950±50 | |||||
Electric consumption index /(kW·h/t Lime) | 25±5 | |||||
Limestone: lime | 1.6~1.75:1 | |||||
Lime burning rate /% | ≤13 | |||||
Lime activity /ml | 220~280(Depending on the composition of the limestone) | |||||
Emerge ash temperature /℃ | Environmental temperature +60 | |||||
Limestone particle size into the kiln /mm | 30~80/80~120 | |||||
Emission concentration /(mg/Nm3) | ≤30 | |||||
Number of working days per year / day | ≥340 | |||||
Overhaul cycle / year | 3~5 | |||||
Number of operators / (person / shift) | 2 | |||||
Applicable fuel | Block-shaped bituminous coal, block-shaped coke, block-shaped petroleum coke, block-shaped biomass fuel, etc. |
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